Category: Façade Remediation and Cladding

FAÇADE REMEDIATION & CLADDING: TRANSFORMING MELBOURNE ARENA – READY FOR A RECORD-BREAKING EVENT SEASON.

2:24 pm

Melbourne Arena (formerly Hisense Arena) is a major facility within the Melbourne and Olympic Parks (M&OP) precinct. Domain National is proud to have successfully delivered their recent façade refurbishment project in advance of the venue’s busiest event period.

The precinct is home to many sporting associations, and host to numerous high-profile events showcasing Melbourne as a premier experience destination. Collectively, the venues welcome more than 1.5 million domestic and international spectators, athletes, celebrities and dignitaries each year as they enjoy the world-class facilities.

Responding to recent events relating to combustible facades, the use of Expanded Polystyrene (EPS) sandwich panel cladding and the arena management team’s steadfast commitment to public staff safety, M&OP management commissioned an internal audit. The audit identified materials which were expected to exceed the criteria for combustibility as stated in AS1530.1 1994 and therefore had been assumed to be deemed combustible. An RFP was issued and Domain National was appointed as the builder in September 2018.

From the outset our construction team knew there was a real sense of urgency surrounding this project. The commencement date of September 10, and the imminent start to preparations for the 2019 Australian Open (AO) Grand Slam Tennis Championship meant there would be an inevitable hard stop to construction works by mid-December. Neither the client nor consultants expected anything more than a partial site completion by December 2018. This meant only the West and South facing facades adjacent to Rod Laver Arena would be completed: approximately 50 percent of the project.

Through the AO event the City of Melbourne was on show to 780,000+ visitors and a global televised audience in excess of 20 million, so it was crucial that the Melbourne Arena façade refurbishment project did not detract from the aesthetics of the precinct, and above all, was safe.

A sizeable project with circa 6,500m2 of cladding to remove and replace, Domain National set an ambitious goal to complete the entire project in only 12 weeks. Responding to the time constraints, Domain Nationals’ construction team worked closely with Askin to coordinate resources and production and navigate the anticipated impost, to deliver an accelerated program that defied everyone’s expectations.

Compounding the extremely tight timeline was the requirement to operate in a live environment. The precinct is a dynamic workplace for many associations and clubs with staff and visitors traversing freely throughout the day and ensuring their safety was paramount. Moreover, the complication of working around pre-scheduled entertainment events where all site work was halted, drove our team to make good use of every productive minute whilst they could.

Collaborating seamlessly with Peddle Thorp Architects, Aurecon as lead engineers, building management, Phillip Chun Building Surveyors and Askin Performance Panels, Domain National’s construction team instigated an aggressive yet empathetic site strategy. To ensure the delivery and budget objectives were never compromised we employed a meticulous planning regime through the staging, programming, procurement, trade selection and coordination, and open and consistent communication with all stakeholders.

Underpinning the integrity of this project was the research Peddle Thorp Architects conducted at the design development phase which ensured the specified panel product met new fire safety codes, budget and availability expectations. Equally, Askin’s flexibility with available resources and installation expertise facilitated the seamless process.

In addition to the removal and replacement of panels, there were many logistical challenges such as the removal, reinstatement and/or the maneuvering around external signage and infrastructure services: lighting, telecommunications, security equipment, and mechanical systems.

Despite being subjected to the constant interruption from on-site, and neighboring events, the constant site set-ups and shutdowns from week to week, our capable team worked tirelessly with Askin and the consultants to overcome all obstacles and achieve our 12-week practical completion goal.

When it comes to the reputation of our clients, partners and our brand we take no shortcuts. We understood the complexity and confusion associated with the identification of fire rated panels that are Building Code of Australia compliant, so Domain National wanted to provide the assurance M&OP deserved. Preceding procurement our construction team contracted an independent certifier to test and validate the specified panel product: ASKIN ViviD Volcore /0.7-06 / 900 / 55/ Metallic Skybridge and ASKIN ViviD Volcore /0.7-06 / 900 / 55/ Metallic Citi. Once the products were validated, we proceeded with procurement.

Consistent with the practice of a world-class facility, upholding the highest level of sustainability was paramount to M&OP and to us. Our construction team followed best practice processes initiated at the construction delivery stage through to project completion. This included the sensitive reduction, removal, and disposal of waste panels and associated materials, use of certified adhesives and fixings, reuse of existing components where possible, procurement of sustainable materials and energy reduction where achievable.

Domain National is proud to have received this endorsement:

“The collaborative approach to the work, including accommodating events and functions was outstanding. The ability to coordinate with materials suppliers, multiple crews and operate shifts including weekend work provided a level of flexibility in delivery that sets a high standard for future projects to match. This project represents an excellent example of matching the right project team to the need, delivering value for money and a brilliant result that will serve the people of Victoria for years to come.”

Clint Walker – Infrastructure Director M&OP

This is a milestone project for the industry and was delivered in record time: generating 35,500-man hours and delivering a safe environment for all. This showcases our desire to go above and beyond expectation, build certainty, mitigate risk and create value for our clients. The project was delivered to the highest possible standard and on budget, whilst managing extremely demanding site conditions and a myriad of operational challenges that are only now beginning to unfold as our industry tackles the gravity of the EPS cladding fiasco.

We applaud the diligence and foresight of M&OP and Development Victoria for their early initiative and take great pride in helping them achieve the certainty and assurance their patrons deserve.

PROJECT VALUE
Sub $10M

KEY STAKEHOLDERS
Builder: Domain National
Client: Melbourne & Olympic Parks Trust
Architects: Peddle Thorp Architects
Panels: Askin

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MELBOURNE’S ROYAL EXHIBITION BUILDING: PROTECTING & PRESERVING FOR FUTURE GENERATIONS

5:13 am

Nestled deep in the heart of the magnificent Carlton Gardens is the Royal Exhibition Building, Australia’s first World Heritage building and bastion to innovation and culture. Domain National reverently restored this historic icon to its former glory and is now entrusted to maintain it for generations to come.

The Royal Exhibition Building first opened in 1880 to house exhibitions, transform industry and inspire innovative thinking. It stands proudly on Melbourne’s fringe and offers unparalleled 360-degree views of the city from its majestic dome.

One of the world’s oldest remaining exhibition pavilions: a survivor from the Great Exhibition era, it is the first World Heritage listed building in Australia (1st July 2004). Still in operation as an exhibition hall, the venue is a true Melbourne landmark and one of the last remaining halls of its type in the world.

The venue has played host to countless gala dinners, car shows, fashion shows and community events over its illustrious 135-year history, so as an active venue it stands to reason it would incur a degree of wear and tear. Each year hundreds of exhibitors and millions of visitor’s flock to enjoy events and admire the enduring style and ambiance of the building and its surroundings.

However, the dynamic nature of this asset can come at a cost, as the building is exposed to people and equipment shuffling in and out, bumping and rubbing against the fragile walls and columns. Add to this the tyranny of the elements: air, moisture and light, and it’s easy to envisage the continuous preservation challenges faced by its custodians.

At some point post WWII, the building was painted white throughout. No doubt this helped with the maintenance program and cost management, but the true cost was to its character and appeal. Thankfully, at some point in the late 1980’s it was decided that the building should be reinstated to its original condition and an expansive restoration program was initiated.

The Domain National team were engaged on this project because they understood the attention and care required to protect and preserve historic and irreplaceable assets such as the Royal Exhibition Building. Going way beyond the capabilities of a mainstream commercial painter, the assignment required a specialist with the skills and knowhow of old-world materials and techniques, an understanding of the environmental conditions, an eye for the most minute detail and a great deal of patience.

Step one required locating and reviewing the original heritage colour scheme. As with most 100+ year assets original documentation was scarce and very little detail remained. Existing paint samples were found on site however, over the years, and through many hands, the true Heritage colours were lost. Consequently, a complete colour-way redesign was commissioned.

Domain National worked with the buildings’ facilities management and colour consultants to establish a new and authentic colour scheme. Much of this was validated by eye by Domain National’s experienced surface technicians…a capability which is scarcely found today and requires intimate understanding of the period.

Step two involved preparing the surfaces. In many cases these were quite dilapidated and exposed to years of mistreatment. In preparation, Domain National removed old led paint, years of layered overpainting, flaking paint and moisture affected surfaces on walls, ceilings, domes and columns. More specifically, buttresses which support the arches and domes needed complete refilling and repainting. The dado panelling was also repainted, and the shoulder colour of the buttresses were restored as they were also completely faded.

Step three involved applying the new colours to the surfaces. Two surface technicians worked tirelessly to reinstate the building to its original condition. Over several months they meticulously attended to every minute detail to ensure accuracy and the highest standard of workmanship.

For the past seven years Domain National has worked to a strict maintenance program, entrusted to protect and reinstate surfaces immediately after each major event, and attend to the ongoing surface maintenance. Key to this role is working with facilities management to innovate processes and surface finishes, enhance the resilience of the building – including the application of enamel finishes to doors, changes to wall application from matt to satin and oil and texture-based undercoating. These adaptations have proven to enhance surface resilience by reducing the effects from impacts, improving washability, maintaining colour lustre and enabling timely rectification.

John Robison – Facility Manager, Carlton Gardens Royal Exhibition Building, Museums Victoria said “The challenges for Domainnational to maintain/restore the painting décor within the building has been an ongoing rewarding process. Domain National, in conjunction with their in-house specialised painting personnel, have been working with Museums Victoria’s Royal Exhibition Building Facilities Manager over the last seven years collating information and programming works to keep Australia’s first “World Heritage Listed Building” in a state that presents as wonderful as the building its self”.

As a painter and decorator by trade, Zed Macinkovic – Domain National’s General Manager, always had an appreciation for heritage buildings; a passion introduced to him by his uncle at age 10, himself a master painter. In later years Zed established his own successful painting and maintenance business and today has expanded to include building construction services. Zed says “I really appreciate the craftsmanship involved in heritage buildings. From the outset, every detail was considered and designed with elegance and care. I feel privileged and somewhat responsible for preserving them so generations to come can admire and enjoy their unique beauty.”

Domain National are proud to be a trusted resource in the on-going preservation of this World Heritage building and its contribution to the Melbourne community.

KEY STAKEHOLDERS
Surface Technician: Domain National
Client: Museums Victoria – Royal Exhibition Building Facilities Management
Colour Consultant: Dulux Australia

LITTLE BOURKE STREET MELBOURNE

10:49 am

A COMPLEX BEFITTING MELBOURNE’S VIBRANT BUSINESS COMMUNITY CONTINUES TO TRANSFORM

This premium grade Melbourne office and retail destination is a signature property in the investment portfolio of a tier one investment property group. Elegant, aesthetically inspired and timeless in form and function, it is home to 35 businesses and their communities.

Agile and timeless, this multi-level precinct sits just outside Melbourne’s top 10 tallest buildings. A contemporary yet distinguished tower in the city skyline, the distinctive metal facade and articulated form reflects its visionary thinking and an energetic vibe, whilst its interior supports leading technologies and a flexible methodology to create a truly sustainable space.

About the Project

Domain National were asked to deliver this project with two separate scopes of work consisting of:

  • Removal of existing cladding and the reinstatement ofnon-combistible facade cladding and
  • Facade defect rectification of the terrace buildingswhich open up onto King Street.

This was a D&C (Design and Construct) project which is the highest form of trust between a client and builder. It exemplifies an ultimate degree of trust as the problems are analysed, diagnosed, solutions designed and implemented with total transparency.

The first scope consisted of a 5 storey office building (South-West corner), and two double storey buildings (South facing onto a main road). The facades on these buildings had deteriorated with time and were in need of repair. Domain National removed existing ACP cladding, introduced a new facade system and installed new 100% non-combustible cladding to rectify water leaks and restore the facades beauty and integrity.

The second scope was to restore the original buildings brick wall facing which had also become weathered and dilapidated over time.

Collectively, remediation work included:

  • Concrete reinforcement and render remediation
  • Lintels repairs and overcoating of all exposedFacades
  • Overcoating of front of adjacent facade and
  • Parapet repair and overcoating of all remaining facades

Once again, working within a live environment where occupants and casual visitors regularly frequented the premises was a major consideration.

A full-time traffic control team was employed because we did not want to take any chances. Domain National worked with the traffic team and building management and developed a workable strategy to ensure everyone was safe and informed all the way through.Cladding options were assessed and eventually HVG Facades Mondo Clad was selected and installed with dramatic effect.

Through the consultative and collaborative D&C methodology employed, Domain National were proud to have delivered this project two weeks ahead of the agreed practical completion date, testament to the benefit of working together on a single-minded end result where each party is focused on the solution rather than a rigid process.

Accountability was key and with an eye on the end-goal, we worked to reduce design costs, plan upfront and implement each others knowledge and experience with great results. Quality was assured and the relationships enriched which makes a project like this that much more satisfying.

PROJECT VALUE – Sub $500,000

KEY STAKEHOLDERS
Builder: Domain National

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ORMOND ROAD HI-RISE APARTMENTS

10:34 am

HI-RISE RESIDENTIAL TOWER GETS THE ALL CLEAR: SAFETY AS FIRST PRIORITY

auDHHS (Department of Health and Human Services) operate a number of high-rise accommodation towers across Victoria. This respected authority ensures their residents are safe when in their care and this cladding project was no exception.

About the Project

Domain National was engaged to remove and replace the existing cladding in this inner-CBD suburb, a densely populated hi-rise accommodation precinct. The Domain National team, led by Jamie Keating – Senior Project Manager, began on site in April 2021 and completed the project approximately 8 weeks later on 28 June 2021.

The existing surface area in question spanned approximately 280m² and featured a cladded front portico entry. EPS panels were also applied to the adjacent facade horizontally, dividing the windows on each floor. Whilst a vast majority of the building was constructed in solid brick, there was significant enough cladding to warrant remediation.

In line with Domain National’s best practice methodology and unwaivering duty of care, a risk assessment was conducted, followed by a mitigation plan. This was not your typical ‘live environment.’ We needed to consider additional factors that may put residents and visitors at risk. Occupants can often overlook risks when in the comfort of their home environment so this requires even greater management diligence.

Consideration was given to the multiple entry / exit points of the building on the ground floor. Multi-dwelling towers are busier than you think, and they attract many first-time visitors, residents and families, staff and suppliers who are simply not expecting to encounter a building site.

Clear boundaries and signage were the first actions put in place for managing risk. Providing continuous and personalised supervision by a diligent Domain staff member was second.

Their sole responsibility was to watch for approaching commuters and help them navigate through a constantly changing landscape of building and normal facility activity.

The specified cladding was Fairview Vitradual 3mm solid aluminium. A 100% non-combustible cladding material that complimented the project well. In addition, Domain National addressed several services matters and made alterations where required.

Domain Nationals is proud to have delivered this project to the standard and expectation the client required. We are
grateful for the opportunity and looking forward to further galvanising this relationship as the agency improves and enhances its assets for the benefit of our community.

Domain National is proud to have received this endorsement:

PROJECT VALUE – Sub $500,000

KEY STAKEHOLDERS
Builder: Domain National
Client: Homes Victoria – Department of Health and Human Services
Project Manager: Christopher Smith

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NATIONAL TENNIS CENTRE

10:17 am

SERVING UP A TOP RESULT AT THE NATIONS PREMIER TENNIS VENUE

Melbourne’s National Tennis Centre is an iconic and high performance – elite facility for tennis players in Australia, and is recognised as one of this regions premier facilities for beginners to the best players in the world. State of the Art technology and equipment makes this venue a standout visitor experience.

The venue boasts 8 indoor and 13 outdoor tennis courts, befitting of a world class venue like this.Extensive player and coaching facilities including player lounge, gymnasium, assessment rooms and flexible lecture spaces and teaching rooms. There were offices for coaches and associated teaching staff and a 100 space public car parking and separate bus parking area.

Domain National was acknowledged for successfully completing similar cladding projects for the Melbourne and Olympic Park (M&OP) team, in particular, working within a rigorous and demanding environment where daily facility operations were required to continue in tandem with construction works. Our Project Manager and his team understood well the importance of business continuity and how to balance the commercial realities without compromising safety or quality.

About the Project

ProjectDomain National were engaged to remove existing facade cladding and reinstatement of 1,500m² of custom clad solid aluminium 100% non-combustible cladding (AS 1530.1), primarily to the North elevation and Western entry.

The project commenced in mid-March 2021 and was completed at the end of June 2021.

One of the critical delivery challenges of the project was that work needed to allow the venue to continue its operations and hosting of events. The cladding replacement project focused on providing a safe environment for the tenant and general public. The staging of the works therefore needed to ensure that the National Tennis Centre was not disrupted and could continue to offer a high standard of experience to the public, coaches and players.

Functionality of the venue was something M&OP was keen to ensure, and as the builder we needed to be flexible, working around scheduled events. To do this we worked collaboratively with the venue teams and the stakeholders to realise opportunities and maximise efficiency.

It was vital that we were able to demonstrate a commitment and ability to work in collaboration with M&OP over the term of any agreed contractual period to continuously seek improvements in value, efficiency and productivity in connection with the provision of the works.

To comply with the Venues stringent business continuity requirements, the Domain National team developed a work plan that allowed for the removal of all plant and equipment from the roadways each afternoon, then reinstate them the next morning.

This is a familiar practice which Domain National has adopted and mastered over the years with similar projects and has become a signature trademark in the way we manage live environments such as this.

We engaged a full-time traffic management contractor and devised a workable strategy for everyone because whilst productivity was important, safety was of the utmost priority.

Working with the client’s appointed Project Manager and Architect our team listened and provided valuable input into optimal materials storage, handling, and installation, ensuring every detail was accurately and coherently applied.

Our ability to work with M&OP’s busy schedule of events in advance helped us to plan around high-volume traffic conditions on live event days. Safely and efficiently coordinating project works and patron movement to and from the venue was a significant component of the project’s success.

Through constant and effective communication with all parties, and a shared vision, we were able to deliver in accordance with expectations and uphold visitor experience at the venue without compromise.

PROJECT VALUE – $1,500,000 – $2,000,000

KEY STAKEHOLDERS
Builder: Domain National
Client: Melbourne and Olympic Park Trust
Engineers: Nick Gidas

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COMBUSTIBLE FAÇADE CAPABILIITY STATEMENT BROCHURE

2:20 pm

Domain National is an established builder with almost two decades of experience solving complex construction problems. When it comes to combustible facades, they’ve established a methodology that provides the certainty and comfort clients and occupants deserve.

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